KI-SPBF Semi automatic Paste Filling Machine

Description
Specification

General Information:

We offer motorized as well as pneumatically operated semi-automatic volumetric plain/semi-solid paste block type piston filling machines. These models can fill plain paste as well as a paste with any desired size particles in the product. It is a piston block-based model where material can be sucked in the syringe from hopper as well as directly from some source tank through pipe system depending on the viscosity of the product.

We have models from the single head up to six head; suitability depends on filling sizes and speed requirement. We can offer any customization in the machine as per the suitability and requirement of the customers. There are a table based model as well as table top model available depending on the customer’s choice.

The machine is designed and constructed by qualified engineers with good quality material and products which give best quality output and least breakdowns.

Machine Features

Volumetric Based Filling
Fill Accuracy ± 1 %
Shutoff Nozzle provided to avoid dripping in the pneumatic model.
Position Indicators for Volume Adjustment position indication in pneumatic model.
FRL provided with the machine in the pneumatic model.
Suitable capacity SS Hopper provided for material storage.
Machine Body Painted covered with SS 304 sheet.
All contacts parts will be in Stainless Steel
Easy change over parts
TC connections are provided for ease of assembling and dissembling parts
Teflon seal provided in syringe to avoid leakage
ON/OFF switch to start and stop the machine
Piston with silicone O-rings in the syringe is provided for smooth operation.
All Contact parts can be dissembled for cleaning purpose.
All pneumatic parts if applicable will be of Janatics / Pneumax /Festo /SMC.

Optional Special Features

Dive-In Nozzles for small mouth diameter of the bottle can be provided.
Lockable wheels on request.
Siemens/ ABB/ Schneider/ Delta Make Variable Speed Drive for varying the speed of the motor to control filling speed. Foot Switch based operation can be provided for a pneumatic model.
A pump suitable for the product can be provided to fill the material from ground automatically into the hopper.
Jacketed hopper (Water/Oil/Steam based) can be provided to heat the material up to 120 degrees as per the requirement with SELEC/UDIAN make temperature controller.
Stirrer can be provided with suitable shape blades for homogenous mixing of the product and temperature in the jacketed hopper.

Filling Range

2 gm to 1000 gm with the help of change parts of syringes. Filling the range of 2-10 ml, 10-30ml, 30-100 ml, 50-250 ml, 100-500 ml, 250-1000 ml are standards we define.

Product Range

PHARMACEUTICAL	Syrups, Suspensions, linctus, balm, ointment, cream, Hand Wash
COSMETIC	Nail Polish, Nail polish remover, Shampoo, Hair Oil, Creams, Face wash, shower gel, balm, petroleum jelly, kajal, mascara, lotion, balm, scrub, face mask,
FOOD & BEVERAGES	Chocolate paste with chocolate chips, toothpaste, flavoured syrup, fruit jam, whole fruit squash, pickles, Chana gravy, barbeque sauce, mustard sauce, cheese spread, peanut butter, dosa batter, yoghurt, shrikhand, alcoholic drinks, Vitamin Drinks, Fruit Juices, Iced Tea, Edible Oil, Honey, Ghee, ketchup, mayonnaise, flavoured milk, chyawanprash
OTHERS	Glue, PVC Solvent, Grease, Floor Cleaner, Paints, Chemicals, Lubricant Oil, glycerine, rose water, pesticides.

Output

Up-to 35 Bottles/Minute (BPM) depending upon the number of heads, product viscosity and density and also on the experience of the operator.

Electrical Specifications

Power Input	415 V ± 5 V AC Three Phase (Can provide 220 V ± 5 V Single Phase on request)
Motor Capacity	0.5 HP to 1.5 HP varies as per filling size.

Compressor (for pneumatic models only)

Depending on the number of heads and filling capacity.

Material Construction

Available with SS 304 / SS 316 / SS 316 L contact parts as per the customer’s requirement. Complete machine construction in Stainless Steel can also be provided.

Weight (Net)

Approximate 125 kg

Dimensions (L x W x H)

50 x 30 x 72 inches

Gallery:

photo video