KI-ALTF80 Automatic Linear Servo driven Tube Filling Machine (80 TPM)
Available For both Laminated/Plastic tube as well as Aluminum(Metal) Tubes
Fully Automatic Linear Tube Filling and Sealing/Crimping Machine is engineered for high-speed, precise, and reliable production, delivering outputs of up to 80 tubes per minute. The machine incorporates servo-driven dosing and cup lifting, combined with a timing belt-driven linear tube transport system, ensuring smooth, accurate, and synchronized tube movement throughout the production cycle. Designed for fully automatic operation, the machine integrates PLC-HMI controls, precision-engineered components, and robust stainless-steel construction to provide consistent filling accuracy, reliable sealing/crimping quality, and efficient performance. Its user-friendly controls and easy-access design ensure simple operation, quick changeovers, and easy maintenance, making it an ideal solution for demanding pharmaceutical, cosmetic, and personal-care production applications.
Precision Features for Automatic Timing Driven Linear Tube Filling Machine
Volumetric Piston Filling (Servo driven).
Hot Air Sealing Technology for Laminated/Plastic tube with dedicated Air Blower.
Automatic Loading of tube gives consistency and desired output.
No Tube-No Filling, No Sealing, No Trimming Technology (Saves energy & reduces wear and tear).
Safety Cabinet with plexiglass enclosures with interlock sensors.
Machine function with PLC and Motion Controller and operated with 7 inch HMI.
Belt driven oval track drive system with 24 stations which provides robust movement at higher speed.
Automatic High Level Low Level Sensor automation integration with transfer pump unit for start and stop of the pump.
User friendly machine with excellent accessibility from all sides.
Position Indicators integrated for height of the stations and Volume adjustment with HMI
All contact parts will be in SS 316/SS 316L.
Optimized mechanisms reduce servicing needs.
Easy change over parts for change in tube diameter as well as syringe (filling volume).
10 digits Coding with changeable metal stereos on one side or two sides during sealing.
Fully CGMP-compliant design.
Technical Specifications
Filling Range & Accuracy
- 3 ml up to 250 ml filling range with the help of changing parts.
- For Above 10 grams, ± 1% accuracy
- For Below 10 grams, ± 2% accuracy
Output & No of stations
- Up to 80 tubes per minute & 24 stations.
Hopper Capacity
- 40 Litres.
Min/Max Tube Diameter and Height
- Diameter: 13 mm up to 55 mm.
- Height: 80 mm up to 200 mm.
Weight (Net & Gross)
- Net Weight: 1200 kg
- Gross Weight: 1500 kg
Dimensions (L x W x H)
- 2420 x 1300 x 2550 mm.
Technical Specifications
Product Range
Utility Requirements (At Customer's Scope)
Documentation we can provide to support FDA Validation
Design Qualification (DQ)
Installation Qualification (IQ)
Operations Qualification (OQ)
Instruction & Operating Manual
Factory Acceptance Test (FAT)
Site Acceptance Test (SAT)
As Built Design (GA Drawings)
MOC Certificates (Contact parts)
Test Certificates (TC)
Electrical Drawings
Pneumatic Drawings
Spares List
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