KI-SRTF25 Semi-Automatic Rotary Tube Filling Machine (25 TPM)

Available For both Laminated/Plastic tube as well as Aluminum(Metal) Tubes

Our Rotary Tube Filling and Sealing/Crimping Machine is a compact, semi-automatic solution designed for small to medium-scale production. Available in separate models for Laminated/Plastic tubes and Aluminium (Metal) tubes, the machine features a reliable rotary Geneva indexing mechanism for precise and consistent indexing movement. Only tube loading is performed manually, while filling, sealing or crimping, coding, and tube discharge are carried out automatically, ensuring high productivity, accuracy, and ease of operation.

Precision Features for Semi-Automatic Rotary Tube Filling Machine

Volumetric Piston Filling (Mechanical driven)

Positive cut-off system to prevent drips and spills.

Hot Air Sealing Technology for Laminated/Plastic tube with dedicated Air Blower.

No Tube-No Filling, No Sealing, No Trimming Technology (Saves energy & reduces wear and tear)

Machine function with PLC and operated with 7 inch HMI.

User friendly machine with excellent accessibility from all sides.

Position Indicators integrated for Volume Adjustment Calibration as well for height of the stations at each operation.

All contact parts will be in SS 316/SS 316L.

Optimized mechanisms reduce servicing needs.

Easy change over parts for change in tube diameter as well as syringe (filling volume).

10 digits Coding with changeable metal stereos on one side or two sides during sealing.

Fully CGMP-compliant design.

Technical Specifications

Product Range

IndustryProduct Type
PHARMACEUTICALCreams, Ointments, Gels, Pastes, Lotions, Emulsions, Petroleum jelly, Herbal formulations, Medicated cosmetics, Semi-solid pharmaceutical formulations and many more.
COSMETICFace Wash, Facial Cleansers, Moisturizers, Skin Creams, Sunscreens, Beauty Creams, Hair Conditioners, Styling Products, Shaving cream, Beard Care Products, Body Lotions, Hand Creams, Baby Care Products, Makeup & Foundation Creams, Herbal & Natural Cosmetics, Spa & Professional Salon Products, Facial Scrubs & Beauty Gels, Travel & Sample Size Cosmetics and many more.
FOOD & BEVERAGESTomato Paste, Ginger & Garlic Paste, Chili & Curry Pastes, Mustard, Mayonnaise, Wasabi Paste, Chocolate & Hazelnut Spread, Honey, Cake Decorating Icing & Gels, Fruit & Vegetable Purees, Cheese Spreads, Gourmet Food Pastes, Energy & Nutrition Gels and many more.
OTHERSCreams, Pastes, Gels, Adhesives, Sealants, Greases, Putties, Polishes, Repair Compounds, Silicone-based Products, Epoxy Systems (single-component or separate-part packaging), Waxes, Emulsions, Thick Liquids, Solvent Cement, Mehndi and many more

Utility Requirements (At Customer's Scope)

UtilitySpecifications
Power Input8 KW Power at 415 V ± 10 V AC Three Phase (If Jacketed Hopper & Stirrer) OR 5 KW Power at 415 V ± 10 V Three Phase for Plain hopper.
Compressed Dry Air8 CFM Compressed Dry Air @ 6 bar pressure.
Chilled Water Circulation1 TR standalone chiller with flow @ 8-9 degree celcius temperature.

Documentation we can provide to support FDA Validation

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Design Qualification (DQ)

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Installation Qualification (IQ)

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Operations Qualification (OQ)

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Instruction & Operating Manual

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Factory Acceptance Test (FAT)

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Site Acceptance Test (SAT)

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As Built Design (GA Drawings)

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MOC Certificates (Contact parts)

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Test Certificates (TC)

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Electrical Drawings

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Pneumatic Drawings

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Spares List

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